High-precision and fast solution for 2D and 3D processing of pipes, profiles and beams
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The TubeLINE BK series was developed for the reliable, high-precision and fast 2D and 3D processing of pipes, profiles and beams. The fiber laser cutting system enables the precise processing of pipess up to 9.1 meters in length and 280 mm in diameter as well as profile cutting up to a length of 9.1 meters and an edge length of up to 200 mm. An integrated zero cut function ensures maximum material utilization through scrap free pipe cutting. Depending on the version, the system has an extremely high degree of automation. The loading and unloading of cut parts can also be almost completely automated, with the unloading area being optionally extendable.
The highly dynamic machine is perfectly suited for the production of high-precision parts at high cutting speeds – allowing the finest contours and openings as well as exact bevel cuts to be realized. square profiles, round profiles, elliptical profiles, flat profiles and triangular geometries as well as I-beams and other material shapes can be clamped and processed easily. The fiber laser system, which offers a choice of laser sources with an output of up to 8 kW, has amazingly low maintenance and operating costs.
Technology partner ACCURL has developed robust, pneumatically operated chucks for the TubeLINE BK series. These can precisely realize even highly dynamic motion sequences and are versatile in terms of the geometries to be clamped: square profiles, pipes, elliptical profiles, flat profiles and triangular geometries as well as I-beams and other material shapes can be easily clamped and processed.
The perfect interaction of the rear with the front chuck, which feeds the material to the cutting area, ensures maximum efficiency: Clamping the material is absolutely uncomplicated, takes just a few seconds and ensures a very high level of repeat accuracy thanks to its very high precision.
Together with the rear and front chucks, the centre chuck ensures that the material to be processed is brought into exactly the desired position over the entire length at all times. Even at extremely high cutting speeds, an extremely high level of stability is achieved despite maximum agility, which enables optimum cutting results.
The rear chuck is equipped with a pressure feedback system to optimally adjust the clamping pressure to the pipe diameter and the respective wall thickness. The system is also characterised by automatic recognition of different pipe geometries.
Depending on the version, the TubeLINE can be equipped with a 3D cutting head for bevel cuts from -45° to +45°. In this way, weld seam preparation and miter cuts can be realized more precisely and efficiently than would be possible with a manual process. Depending on the part geometry, simple V- and X-seams can be cut, as well as more complex V- or K-seams with micro joints. Programming is child's play thanks to the intuitive software solution. Non-contact distance control ensures consistent nozzle distances to the cutting material and optimum cutting quality as a result.
Real-time monitoring of the sealing of the optical components extends the service life of these important components and thus ensures stable production.
The system monitors the temperature of the safety glass and triggers an alarm and processing stop if a defined value is exceeded.
The optics can be checked and replaced in just a few minutes with minimal effort – this significantly reduces maintenance costs.
An effective anti-collision design of the cutting head prevents production downtime due to costly repair work.
The optional ATL loading system for the TubeLINE BK series works fully automatically and requires no mechanical intervention – even when switching to a new production batch.
Users can insert the load in all defined standard sizes and start series production immediately with very little manual effort. Pipes, square and rectangular profiles are simply inserted and then transported to the waiting area for length measurement and determination of the cutting sequence.
Once a batch size has been completed, the machine adjusts seamlessly to the next production task: The loading system, the chucks and the supporting pipe supports automatically adapt to the different material geometries.
The design of the loading system enables fast and seamless integration of external robot loading systems and fully automated storage solutions.
As an alternative to the fully automatic ATL loading system, a semi-automatic SAT loading system is also available as an option for the TubeLINE BK series: Here, individual tubes and profiles are loaded and transported via conveyor belts for automated clamping.
The TubeLINE BK is a compact and efficient solution for pipe, profile and beam cutting with numerous advanced technologies for optimum process results. The system offers versatile options for processing a wide range of material geometries. High-quality components and sophisticated, first-class technology ensure maximum process reliability. The extremely user-friendly system type makes it easy to quickly adapt production to changing material types, thicknesses and geometries.
Thanks to high-quality components and a clever machine design, the TubeLINE simplifies many processes in laser tube cutting. The FSCUT5000® from Bochu – a highly precise, ultra-fast and extremely innovative EtherCAT CNC control system – ensures the best performance of the overall system. It was specially developed for fiber laser tube cutting machines. The highly agile system enables high-performance control of several chucks and a 3D bevel unit for the realization of weld seam preparations.
In combination with the user-friendly and highly functional TubePro® software, users work with one of the most advanced and user-friendly solutions for tube and profile processing.
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