SMART Giant X

XXL laser for processing XXL sheets

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SMART Giant X: Laser cutting in XXL format

The SMART Giant X is the large-format fiber laser system for maximum efficiency and autonomy! Equipped with a 12–60 kW laser, the SMART Giant X enables precise cuts even on thicker materials with minimal operating effort. The modular design offers a working area width of 3,200 mm with standard working lengths from 6,950 mm to 15,900 mm and can even be extended to 42,900 mm if required. The SMART Giant X thus enables the processing of particularly large sheet metal plates, which allow for optimized nesting with minimal material loss. Simultaneous cutting and loading/unloading on separate table sections also reduces downtime and ultimately increases productivity.

Plates
2D cutting
Bevel cutting
Marking
Next Generation Efficiency

SMART Giant X – The new dimension in efficiency 

The SMART Giant X is more than just a cutting system – it is the key to setting new standards in production:

Material Utilization

With its ability to process large-format plates, it maximizes material utilization and reduces waste to a minimum.

Maximum Productivity

Thanks to dual-table technology, your production runs without interruption: while cutting is taking place on one part of the table, you can already load or unload on another part. This means continuous workflow and maximum productivity.

Robust Construction Effortlessly

Its robust construction effortlessly supports even the heaviest workpieces, giving you the freedom to handle large format projects with substantial material thickness efficiently.

Advanced Structural Engineering

Modular and heavy-duty cutting table

The SMART Giant X sets new standards for large-format laser cutting systems and has a modular design. In the standard version, it can be configured with a working width of 3,200 mm and a working length of 6,950, 9,900, 12,900, or 15,900 mm. If required, a length of up to 42,900 mm can even be achieved. The table design of the SMART Giant combines maximum stability, modular flexibility, and intelligent adaptability — for maximum precision even under extreme conditions:

VectorVector

Simulation for operational safety:

Dynamic and static simulations during the design of the table guarantee long-term operational safety, even under maximum loads, e.g., at maximum acceleration of the cutting gantry.

Stress-free stability:

The welded machine bed is stress-relieved and vibration-aged. This ensures that the structure remains dimensionally stable even at maximum speed.

Modular design:

Segmented construction allows for flexible bed lengths, easy cutting grid replacement, and reduced vibrations — for consistently high cutting quality even at higher speeds, resulting in high productivity.

Adaptive adjustable feet:

The adaptive structure of the adjustable feet developed by ACCURL compensates for foundation deviations and ensures perfect support for the table construction. The result: less vibration and even greater cutting precision.

Heat protection for maximum service life:

Graphite plates protect against extreme laser temperatures. Thanks to their high thermal conductivity and non-absorbent properties, they prevent thermal deformation and damage. The result: stable, durable components and reliable precision.

Intelligent dust extraction :

Cleanliness and precision even at top speed. Ultra-fast cuts release a lot of smoke and dust in a short time. Intelligent follow-along extraction solves this problem: a zoned system follows the cutting head in real time and increases extraction performance by more than 40% compared to standard solutions.

Seamless quality control throughout the manufacturing process:

From cutting and welding to stress-relief annealing, precision machining, and final inspection – every step in the manufacturing process is seamlessly monitored.

Next Generation Efficiency

Steel crossbeam with intelligent lubrication system

The ACCURL steel crossbeam with intelligent, automated lubrication system sets new standards for large-format laser cutting systems. Why steel?

ACCURL Box-Type Cage Structure

Robust cage construction for superior structural integrity.

Excellent mechanical properties

Steel offers significantly higher strength and stability than aluminum.

Ideal for large spans

Minimizes vibrations and deflection – even with XXL formats.

Technical highlights

35% weight reduction, only 0.04 mm deflection at 1.0 G acceleration.

Intelligent lubrication system – for lasting precision

complex environments

In complex environments with high speeds and long distances, the system prevents friction and heat-related loss of precision.

“Intelligent” lubrication

Time- and quantity-based dosing, independent of slide position – all points receive exactly the right amount.

Maintenance-free automation

Automatic lubrication, low oil level warning, and dry run protection. No risk of forgotten manual lubrication as with conventional systems.

Next Generation Efficiency

Automatic nozzle change: even greater productivity!

The new auto nozzle changer system from ACCURL revolutionizes nozzle changing in laser cutting systems. Instead of time-consuming manual changing and calibration, the intelligent system does everything automatically—quickly, precisely, and reliably.

The bottom line: More throughput, less effort — for companies that work with lots of material thicknesses and don't want to waste time.

Your advantages:

Maximum efficiency

Significant reduction in downtime.

Flexibility

Processing of different material thicknesses in a single pass — without operator intervention.

Smart technology

Fully automated processes for maximum utilization and productivity.

Features

High-quality components from renowned brand manufacturers

The system owes its high reliability and process safety to being equipped with extremely high-quality brand-name components throughout. Here is a brief excerpt:

  • Cutting head: THERMACUT Ex-Trabeam® (Germany) / BOCHU BLT (China)
  • Control system: MicroStep Europa MSE SmartControl (Germany) / TWINCUT S80 (China)
  • Servo drives: Eckelmann (Germany) / Yaskawa (Japan)
  • Gears & racks: WITTENSTEIN alpha (Germany)
  • Linear guides: BOSCH Rexroth (Germany)
  • Gas valve: HOERBIGER LasGARCompact (Germany)

High power: up to 60 kW laser power for maximum productivity

More laser, more beam force, more power: laser sources with an output of up to 60 kW are available for this series. Users can therefore generate even faster cutting results or cut thicker materials; they also benefit from maximum productivity, efficiency and low unit costs.

Laser sources from the renowned manufacturers IPG Photonics and Raycus are used to provide the necessary power. Both suppliers stand for maximum process reliability and innovative products, have a wealth of experience and a strong R&D base.

Safety concept: Protection at top speed!

With ultra-fast acceleration and parallel processes such as loading and unloading, a conventional safety concept is not sufficient. The SG-X safety system from ACCURL monitors the environment in real time and prevents collisions – for maximum safety and productivity.

Advantages at a glance:

  • Multi-zone scanning: The front, rear, and sides of the mobile cutting cabin are continuously monitored.
  • Intelligent response: Warning and stop zones protect personnel and materials from collision with the cutting cabin.
  • Automatic restart: Once the operator has eliminated the hazard and acknowledged the error, the cutting process continues seamlessly – without unnecessary downtime.

COMING SOON: 3D cutting head for bevel cuts up to 45°

The AdvancedBevel Cutting Head from ACCURL, which will soon be available as an option,enables perfect weld seam preparation: With the beveling unit, the SMART GiantX produces ready-to-weld parts in a single step. Precise A, V, X, K, and Ybevels up to 45° can be achieved quickly, stably, and with high precision up toa maximum material thickness of 60 mm.

Advantages at a glance:

  • Highest cutting precision: For optimal weld seam preparation!
  • Minimal heat impact: Reduces deformation and reworking costs.
  • Material efficiency: Narrow kerfs save material and reduce waste.
  • Versatility: Engraving, marking, straight and bevel cuts in a single process.

ACCURL LasGAM – Efficiency through intelligent gas control

The ACCURL LasGAM system powered by HOERBIGER is a game changer for laser cutting: Precise gas mixing efficiently removes molten residue, enabling fast, clean cuts on thick materials with high laser power. Less burr means less rework—saving time and money.

Advantages at a glance:

  • Fast mixture adjustment: O₂ content from 0–20% in < 1 second.
  • Increased productivity: Up to +50% more output compared to standard processes.
  • Reduced gas consumption: Up to -55% less cutting gas for lower costs and greater sustainability.
  • Reliable cutting quality: Continuous status monitoring for consistent results.

High economic efficiency

  • 2/3 lower power consumption and higher cutting speeds (compared to CO2 laser of the same power)
  • The complete machine is nearly maintenance-free
  • No laser gases necessary
  • Extremely small footprint
  • No warm-up time, after switching on immediately ready to work

Remote Diagnostics

With a control system and extensive remote maintenance modules, we offer the best basis for fast and competent help via remote dial-in.

Almost all electronic components can be diagnosed and evaluated. This means that in more than 90 percent of all cases, machine downtimes can be eliminated quickly and easily without the need for a service technician on site.

Controls

Two powerful control options are available for the series: MSE SmartControl, developed with Eckelmann, offers an intuitive HMI, fast height control, extensive assistance functions, and is fully IndustryFusion-ready. Alternatively, the TWINCUT S80 from ACCURL enables ultra-dynamic processes with high-speed communication, automatic parameter adaptation, integrated CAD/CAM nesting software, and comprehensive monitoring for maximum cutting performance.

MSE SmartControl machine control

High-end: Industry 4.0 control with intuitive operating logic

MicroStep Europa has developed the MSE SmartControl control system in collaboration with German control specialist Eckelmann. The machine control system, manufactured for use in all environmental conditions, is used to control the cutting components and cutting peripherals. The MSE SmartControl has a user-friendly HMI (Human Machine Interface), which can be conveniently operated via two 21.5" TFT multi-touch displays and an additional handheld device. A clear and easy-to-use graphical user interface allows for quick familiarization. The machine control system includes an industrial-grade PC. The control components are located in a control cabinet. The cables are routed in a secure cable duct. In addition to fast height control for a constant distance to the workpiece, the control system also offers CNC-controlled compensation mechanisms for optimum laser focus position. Additional functions such as sheet metal position detection, cut compensation, and wear part monitoring are integrated into the control system as standard.

The MSE SmartControl is also optimized for use with IndustryFusion, a cross-manufacturer open-source networking solution for smart factories and smart products.

Further information: industry-fusion.com

TWINCUT S80 machine control

Process reliability, efficiency, and repeatability

The TWINCUT S80 CNC control system takes over the complete control of all cutting components and the associated peripherals. It is equipped as standard with a user-friendly HMI (Human Machine Interface), which can be conveniently controlled via a 21.5" touchscreen or an ergonomic hand-held operating device.

The clear graphical user interface enables intuitive operation and quick familiarization for users. The control system is based on a robust industrial PC, which is integrated together with all other control components in a separate control cabinet. The power and signal lines are routed in a secure cable duct.

To ensure optimum cutting quality, the control system features fast automatic height control for a constant distance to the workpiece and CNC-controlled compensation mechanisms for precise laser focus positioning.

The following functions are also integrated as standard:

  • Sheet metal layer detection for automatic alignment of the cutting process
  • Smart Piercing for optimized piercing processes
  • Smart Laser Off to reduce unproductive times
  • Smooth Microjoin for improved component quality
  • Auto Recut when incomplete cuts are detected
  • Integrated CAD/CAM system for simple and efficient programming

Software

Software for your laser cutting system

To enable you to concentrate fully on your production, the following software solutions help you intuitively convert drawings and cutting plans into finished components. Which of the listed solutions can be used depends on the individual configuration of your cutting system's control system – we are happy to advise you personally! In principle, solutions from alternative manufacturers, such as Lantek or Libellula, can of course also be used.

CypNest

CypNest is a powerful nesting software developed specifically for laser cutting systems, enabling efficient and material-saving nesting of cut parts.

Ready to cut smarter?

Request a personalized machine recommendation from our engineering team.

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