eB ULTRA

ultra-efficient, ultra-fast, ultra-precise

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The eB ULTRA press brake | The perfect start

The 100% electric press brake of the eB ULTRA series is economical to purchase and works accurately and reliably. Even the basic version of the series has movable support arms and pneumatically operated quality tool clamps, type PROMECAM. In addition, material handling to and from the system can be automated in conjunction with a robot.

Plates
Material handling automated
Advanced Structural Engineering

eB Ultra: The ideal introduction to high-quality bending

The eB Ultra series can be equipped with a press force of 250 to 1,250 kN, depending on requirements. According to the individual configuration, the press brake offers a work area of 800 to 3,050 mm in length.

Next Generation Efficiency

Sustainable, efficient and fast: all-electric drive

The eB Ultra is an all-electric system series that is technically equipped to the highest level and impresses with its ease of use. The pressing force is generated by a high-performance AC servo motor in combination with a highly innovative recirculating ball screw – a system that offers numerous advantages compared to conventional hydraulic systems:

Efficient 

Energy efficiency is improved by up to 90 percent, partly because no energy is consumed when the system is motionless

Fast 

The agile electromechanical drive system – which requires hardly any start-up time – in combination with the highly dynamic IRIS safety equipment from lazersafe® ensures an increase in performance of up to 60 percent through a corresponding reduction in cycle time

Precise

A process-reliable positioning accuracy of +- 0.001 mm guarantees ultra-precise guidance of the upper beam

Whisper-quiet

Thanks in part to the highly innovative design of the ball screw, noise is reduced by more than 6 dB during the bending process

Reliable 

Minimal maintenance effort, as no hydraulics are required (no oil changes, no filter changes, no seal changes, no valve replacements, etc.)

Environmentally friendly

Only an extremely small amount of oil is required for operation for the central lubrication system already installed as standard. As the system works without hydraulics, the risk of oil leaks is practically eliminated

Features

State-of-the-art control technology from the quality manufacturer Delem

The standard version of the eB Ultra series is equipped with the latest CNC control technology from the renowned manufacturer Delem: The new generation of DA-Touch controls offers a very high degree of efficiency in the programming, operation and control of press brakes. Convenient operation combined with state-of-the-art technology ensures maximum productivity. Alternatively, controls from the manufacturer ESA are also available.

High flexibility: backgauge can be equipped with up to 6 axes

The backgauge of the eB Ultra series already includes four CNC-controlled axes as standard: X, R, Z1, Z2. This ensures a very high degree of flexibility in the programming and execution of parts right from the start. The fingers are positioned automatically by the CNC program. The robust design ensures very high repeat accuracy and precision in axis positioning. Additional axes (X1, X2) can also be configured as an option.

Top-level mechanical engineering thanks to 3D CAD modeling techniques

Thanks to the most advanced 3D CAD modeling techniques, including analysis tools, stresses and deformations can be virtually simulated during the design phase and reduced to a minimum as a result. The eB Ultra series is also characterized by a particularly high level of process reliability during operation: Only the highest quality components from well-known brand manufacturers such as Siemens, Heidenhain and Hoerbiger are used.

The eB Ultra series also has central lubrication, which ensures smooth and therefore long-lasting precision operation of the press brake, as well as air conditioning technology for the control cabinet, which ensures process reliability even at higher ambient temperatures.

Precision: Constant bending angle over the entire length

The ultra-precise all-electric drive system of the eB Ultra series in combination with the Accurl Master® crowning system compensates for deformation of the structure during the bending process and ensures that the desired bending angle can be achieved consistently over the entire length of your press brake.

Integrated tool store

Particularly practical: A tool store is already integrated into the side panel of the new eB Ultra press brake, which means that the most important upper and lower tools are always quickly to hand when required.

Highly dynamic safety equipment

Maximum safety with minimum loss of time: The eB Ultra series is equipped with a visible laser barrier. This IRIS safety device from lazersafe® protects the press brake operator from the risk of crushing between the upper and lower tool. The travel speed is controlled dynamically: the machine only travels at a reduced speed within the danger zone – this saves a lot of time!

Remote Diagnostics

With iMSNC® and numerous remote maintenance modules, we offer the best foundation for fast and competent help via remote dialin. Nearly all electronic components can be evaluated and diagnosed. Thus, in more than 90 percent of all cases, machine downtime can be remedied quickly and easily without the need of a service technician on site.

Controls

Control technology from Delem

Control technology: Only the finest

The standard version of the eB ULTRA series is equipped with the latest CNC control technology from the renowned manufacturer Delem: The new generation of DA-Touch controls offers a very high degree of efficiency in the programming, operation and control of press brakes. Convenient operation combined with state-of-the-art technology ensures maximum productivity.

The touchscreen enables access to the proven Delem user interface and also direct navigation between programming and production. Functions are located directly where they are needed, with optimized ergonomics throughout the application. DA-Touch series controllers offer either 2D or 3D programming, depending on the option selected, which includes automatic calculation of the bending sequence and collision detection.

The overall 3D machine setup includes multiple tool stations and provides instant feedback on product feasibility and handling. Highly efficient control algorithms optimize the machine cycle and reduce the time required for set-up. This makes the use of press brakes easier, more efficient and more versatile than ever.

Alternatively, control systems from the manufacturer ESA are also available.

Media

Bending machine eB ULTRA

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eB ULTRA with robot bending cell

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