SMART Compact X | Cost-effetive 2D laser cutting

The SMART Compact X fiber laser cutting system offers a straightforward and extremely cost-effective entry into 2D laser cutting. It is the perfect solution for companies seeking a reliable entry-level solution for typical cutting tasks—with a focus on an attractive investment cost.

With the SMART Compact X, only the laser gantry is enclosed, not the entire machine. This innovative machine design significantly reduces the space required while also allowing for particularly easy and quick access to the cutting table—ideal for loading and unloading material using an overhead crane or forklift.

The series is available in a processing format of 3,000 × 1,500 mm and can be equipped with fiber laser sources of up to 12 kW.

Low investment, operating, and maintenance costs make the SMART Compact X the ideal entry-level solution for laser processing. High-quality components ensure reliable and stable production.

Plates
2D cutting
Marking
Advanced Structural Engineering

Highly robust cutting table

The cutting table of the SMART Compact X offers a generous working area of 3,040 x 1,520 mm, making it ideally suited for the cost-effective processing of standard sheet metal sizes. Thanks to its robust construction, the table can accommodate workpieces weighing up to 1,350 kg. This enables safe and precise processing even of heavy sheet metal and ensures high process stability in daily use. The combination of a generous work surface and high load capacity makes the SMART Compact X a versatile solution for a wide variety of cutting tasks in modern metal fabrication and industrial manufacturing.

VectorVector

Simulation for operational safety:

Simulation for operational safety: Dynamic and static simulations during the table's design ensure long-term operational safety, even under extreme loads—such as when the cutting gantry is accelerating at maximum speed.

Spanningsarme stabiliteit:

Het gelaste machinebed wordt spanningsarm gemaakt en trillingsverouderd. Dit zorgt ervoor dat de constructie maatvast blijft, ook bij maximale snelheid.

Warmtebescherming voor lange levensduur:

Grafietplaten beschermen tegen hoge lasertemperaturen. Dankzij hun thermische eigenschappen voorkomen ze thermische vervorming en schade. Het resultaat: stabiele en duurzame componenten met betrouwbare precisie.

Intelligente stofafzuiging:

Bij zeer snelle snijprocessen ontstaat in korte tijd veel rook en stof. De meelopende afzuiging lost dit op: een gezoneerd systeem volgt de snijkop in real time en verhoogt de afzuigcapaciteit met meer dan 40% ten opzichte van standaardoplossingen.

Comprehensive quality control throughout the manufacturing process:

From cutting to welding, from stress-relief annealing to subsequent precision machining and final inspection—every step in the manufacturing process is thoroughly monitored.

Advanced Structural Engineering

Safety concept: Protection of operating personnel

The SMART Compact X’s safety concept combines high productivity with comprehensive operator protection. The fully enclosed laser gantry prevents laser radiation from escaping the processing area, while two easily accessible emergency stop switches on both sides of the gantry enable quick intervention in any situation. A proven Pilz safety system, which monitors all safety-related functions of the system, also ensures maximum operational safety.

The concept is complemented by photoelectric sensors surrounding the machine, which secure the work area and automatically stop the system as soon as a person enters the defined danger zone. In this way, the SMART Compact X ensures a high level of safety while offering optimal accessibility and easy material handling.

Features

SMART Compact X | The perfect entry into 2D laser cutting

The SMART Compact X delivers impressive performance as a reliable entry-level solution for precise 2D cutting applications at an attractive investment cost. It is the ideal solution for companies seeking simple, cost-effective access to laser processing. The system deliberately focuses on the essentials—without compromising on precision or cut quality.

  • Attractive investment cost: Reduced upfront costs for a quick start
  • Highest precision: Precise cutting results for demanding 2D applications
  • Large-format work area: 3,000 × 1,500 mm
  • High performance: Fiber laser sources ranging from 3 to 12 kW for efficient processing
  • Cost-effective operation: Low operating and maintenance costs

High-quality components from renowned brand manufacturers

The system owes its high reliability and process safety to being equipped with extremely high-quality brand-name components throughout. Here is a brief excerpt:

  • Cutting head: BOCHU BLT (China)
  • Control system: TWINCUT S80 (China)
  • Servo drives: INOVANCE (China)
  • Gears & racks: YYC Machinery (Taiwan)
  • Linear guides: HIWIN (China)
  • Gas valve: HOERBIGER LasGARCompact (Germany)

European version: Laser sources from Raycus

For the SMART Compact X we rely on Raycus sources that have been specially developed for the European market: the high-performance CW series. With their dual safety circuit and full CE and PLD compliance, they meet the highest standards for operational safety.

The high-performance sources are available for the SMART Giant with power outputs of 12, 15, 20, and 30 kW and guarantee first-class cutting quality, stability, and efficiency. Integrated protection mechanisms against back reflections and real-time monitoring ensure maximum reliability in continuous operation.

Raycus CW fiber lasers – High performance series vs. standard series:

  • Higher performance stability (instability ≤ ± 1%)
  • Higher anti-reflection capability (multiple anti-reflection light mechanisms)
  • Higher intelligent monitoring capability (visible light, rear light, and leak light monitor the signal; the status can be checked at any time)
  • More flexible control methods (equipped with wired and bus control interfaces such as Devicenet/Protocol/Ethercat, etc.)
  • Higher safety standards (complies with the requirements of common electrical safety certifications such as CE and PLD)
  • High processing capability (more precise and efficient)

The SMART Compact Xstands for premium technology that combines safety and performance—for those who refuse to compromise.

Excellent cutting quality with different materials

The SMART Compact X impresses with high-quality components and delivers precise cutting results on a wide range of components. The sensor technology integrated in the cutting head ensures stable and consistently high process quality, even in continuous multi-shift operation.

The laser system is suitable for cutting structural steel, stainless steel, aluminum, brass, and copper, among other materials. Depending on the laser source used and the material, material thicknesses of up to 30 mm can be achieved.

Remote diagnostics

Thanks to powerful remote maintenance solutions, MicroStep Europe provides fast and efficient support via remote access. Most electronic systems can be precisely analyzed and evaluated using the software, enabling over 90% of all machine downtime to be resolved quickly and without the need for an on-site technician.

High efficiency in spite of strong performance

  • Highly attractive pricing with comparatively manageable investment and operating costs enables a fast return on investment
  • 2/3 less power consumption with higher cutting speed at the same time (compared to CO₂ lasers of the same power)
  • Complete system is almost maintenance-free
  • No laser gases required
  • Immediately ready for operation after switching on the machine
  • Fast commissioning thanks to compact and modular design (plug & produce)

Controls

The system is equipped with the TWINCUT S80 machine control system from ACCURL, a state-of-the-art EtherCAT CNC platform for maximum process reliability, efficiency, and repeatability.

TWINCUT S80 machinebesturing

Procesbetrouwbaarheid, efficiëntie en herhaalbaarheid

De TWINCUT S80 CNC-besturing verzorgt de volledige aansturing van alle snijcomponenten en bijbehorende randapparatuur. De besturing is standaard uitgerust met een gebruiksvriendelijke HMI (Human Machine Interface), die eenvoudig wordt bediend via een 21,5" touchscreen of een ergonomische handbediening.

De overzichtelijke grafische gebruikersinterface maakt intuïtieve bediening en snelle gewenning mogelijk. De besturing is gebaseerd op een robuuste industriële pc, die samen met alle overige besturingscomponenten is geïntegreerd in een aparte schakelkast. Voedings- en signaalkabels worden veilig geleid via een kabelgoot.

Voor optimale snijkwaliteit beschikt de besturing over snelle automatische hoogteregeling voor een constante afstand tot het werkstuk en CNC-gestuurde compensatiemechanismen voor nauwkeurige positionering van de laserfocus.

De volgende functies zijn standaard geïntegreerd:

  • Plaatpositiedetectie voor automatische uitlijning van het snijproces
  • Smart Piercing voor geoptimaliseerde insteekprocessen
  • Smart Laser Off voor het beperken van niet-productieve tijden
  • Smooth Microjoin voor betere onderdeelkwaliteit
  • Auto Recut bij detectie van onvolledige sneden
  • Geïntegreerd CAD/CAM-systeem voor eenvoudige en efficiënte programmering

Software

Software voor uw lasersnijsysteem

Om u volledig te laten focussen op uw productie, helpen de volgende softwareoplossingen bij het intuïtief omzetten van tekeningen en snijplannen naar afgewerkte onderdelen. Welke oplossingen kunnen worden gebruikt, hangt af van de individuele configuratie van de besturing van uw snijsysteem. Wij adviseren u hierover graag persoonlijk. In principe kunnen ook oplossingen van andere leveranciers worden gebruikt, zoals Lantek of Libellula.

CypNest

CypNest is krachtige nestingsoftware die specifiek is ontwikkeld voor lasersnijsystemen. De software maakt efficiënt en materiaalbesparend nesten van snijdelen mogelijk.

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