A good gut feeling with the right machine

Manufacturer of various metal and forged parts

A good gut feeling with the right machine

The Belgian metal and steel manufacturer Smego invests in the MasterLINE laser series – based on good experience. For a burr-free result when processing thinner sheets in high quality this is an enormous gain

Published 08.01.2024 | Erich Wörishofer

Company profile:

Smego MetaalwerkenHogu Mauw 500
2370 Arendonk
Belgium

The company Smego Metaalwerken is located in the province of Antwerp in Arendonk. 20 permanent employees work for the family-run company, which was founded in 1986. Smego manufactures customized metal and forged parts from various metals. In 2015, for example, Smego's quality forge produced the hinges of the entrance door of Antwerp Cathedral.

https://smego.be/

Versatile metalworker and blacksmith  
The Belgian company Smego produces a variety of metal and forged parts, including metal and aluminum gates, stairs, railings and restoration work. Since its founding in 1985, the family-owned company has been located in Arendonk, an hour's drive east of Antwerp.

Machine profile:

MasterLINE series
 
  • Working area 4,000 x 2,000 mm
  • 2D fiber laser – 4kW

Smego is a large manufacturer of various metal and forged parts, which are made to measure in the company's own workshop for more than 35 years. The Belgian family business has state-of-the-art milling, drilling and sheet metal working machines for cutting and bending sheets up to 4 meters. At the end of 2022, managing director Bart van Gool decided on a new fiber laser cutting system. The MasterLINE, which is sold in German-speaking countries under the product name “MSE SmartFL”, enables accurate 2D processing of thinner metal sheets. Speed and burr-free processing are important criteria for Smego to achieve the right result in the end.

From a forge to a versatile metal processing company. This development is already reflected in the name of the Belgian family business Smego Metaalwerken. Smego is the abbreviation for Smederij van Gool – the van Gool forge – named after the founding couple Jan and Bertha van Gool. In 1986, the company got off the ground, and since 1991, their son Bart has also been at the forefront of the business as a trained blacksmith. Today, Smego is a large manufacturer of various metal and forged parts, from metal and aluminum gates to stairs, railings and restoration work. From measuring and cutting to painting, galvanizing or blasting, the company offers a wide range of services with its 20 employees. The quality of the machines, combined with craftsmanship, is elementary for the individual orders.

Smego owes its growth and success to its employees. "They are very closely involved in all developments and improvements," emphasizes managing director Bart van Gool. "Our employees have developed bit by bit into real experts in their area of the business. We are very close to our employees, so most of them spend their whole working life with us.”

When it came to cutting, Smego decided to rely on plasma cutting technology at the end of the 2000s. A used machine from a low-cost supplier was to handle the external, as well as the internal production orders. "We had bought a used machine at the time, but there were a lot of problems with it," Van Gool recalls. "The supplier of that machine didn't want to help us. In my search for solutions, I ended up at Wouters Cutting & Welding (dealer in Benelux). Nic Wouters then came here personally to repair the machine." When the machine finally needed to be replaced, Smego decided to purchase a compact plasma cutting machine from Wouters Cutting & Welding. With its installation in 2013, the cutting tasks were solved perfectly for years, while the requirements for cutting grew. More and more precision and an ever better, burr-free result was required. That's how Bart van Gool came across fiber laser cutting technology.

"In addition to better quality, we were also interested in processing larger sheet formats."

"In addition to better quality, we also wanted to be able to process larger sheet formats," the managing director lists his wishes. "As every year, we visited the Metavak machine show in Gorinchem (Netherlands, editor's note). There we visited the various manufacturers and compared the technologies. When we came to the Wouters Cutting & Welding booth, the gut feeling was immediately right. So we decided to order a fiber laser cutting machine from them. We haven't regretted that decision for a moment."

Additional asset in machinery

Smego ordered an MasterLINE laser cutter, which is sold in German-speaking countries under the product name “MSE SmartFL”. According to Smego, it's an asset to the workshop, which houses machines for milling, drilling and cutting, bending and plasma cutting.

"The fiber laser cutting machine moves mountains of sheet metal here," Van Gool says. "It allows us to cut very small holes in sheets from 4 to 10 mm thick. With this machine, we are taking a big step forward. I think we can continue with this machine for another 10 to 15 years for sure."

With the new fiber laser cutting system and the plasma cutting solution still in operation, Smego has everything under one roof and is well equipped for all cutting tasks of the future. Van Gool adds "We like to keep our finger on the pulse. Our cooperation simply runs smoothly. I can therefore recommend anyone to buy a machine."

 

This article was created with the contribution of Metallerie magazine: https://metallerie.pmg.be/nl/dossier/EMTbe2317S07_00/fiberlasersnijmachine-voor-braamloze-afwerkin

 

"With this machine, we are taking a big step forward. I think we can continue with this machine for another 10 to 15 years."

 

Bart van Gool

Managing Director | Smego

 

OVERVIEW OF THE HIGHLIGHTS OF THE LASER CUTTING MACHINE MASTERLINE:

Precise and powerful laser cutting system for cutting sheet metal up to 10 mm thickness

For precise and fast 2D cutting of metal and forged parts in sheet thicknesses from 4 to 10 millimeters, Smego Metaalwerken relies on the MasterLINE series, which is sold in German-speaking countries under the product name “MSE SmartFL”. The fiber laser cutting system is a high-quality 2D laser cutting system with an automatic shuttle table and only high-quality components from renowned manufacturers for long-lasting and reliably precise results. Smego opted for a version with a processing area of 4,000 x 2,000 mm. A YLR 4000 from the German manufacturer IPG Photonics with 4 kW cutting power is integrated as the laser source in combination with a powerful filter system from TEKA. The modern and user-friendly MSE SmartControl machine control system enables cutting plans to be reliably and highly effectively converted into finished components.

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