Laser cutting machines
Laser cutting machines are the right solution when it comes to precise cutting with minimum time expenditure. State-of-the-art laser cutting systems combine precision, speed and maximum multifunctionality.
Laser cutting systems from ACCURL Europe
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SMART Cube
The SMART Cube combines maximum precision and efficiency with minimum space requirements. The series can be equipped with laser sources up to 12 kW and is the ideal solution for compact laser cutting.
- 2D cutting
- Marking
- Sheet processing
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MasterLINE
High Power: The MasterLINE is a powerful yet cost-effective system for high-quality 2D laser cutting. The series can be equipped with laser sources up to 60 kW!
- 2D cutting
- Marking
- Sheet processing
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TubeLINE BK
High-quality 2D and 3D laser cutting of pipes, profiles and beams. With the TubeLINE BK, the finest contours and openings as well as precise bevel cuts can be realized. With an output of up to 8 kW, pipes with a diameter of up to 280 mm and profiles with an edge length of up to 200 mm can be cut.
- 2D cutting
- Bevel cutting
- Marking
- Pipe & Profile processing
- Beam processing
- Material handling
- Material handling automated
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TubeLINE D
High-quality 2D and 3D laser cutting of particularly large pipes, profiles and beams. With an output of up to 15 kW, pipes with a diameter of up to 580 mm and profiles with an edge length of up to 500 mm can be cut. Depending on the version, the system has an extremely high degree of automation.
- 2D cutting
- Bevel cutting
- Marking
- Pipe & Profile processing
- Beam processing
- Material handling
- Material handling automated
Safety cabins
A laser cutting machine is surrounded by a robust safety cabin and other safety devices to protect CNC machine operators from invisible and high-energy laser beams and the fast moving machine components.
Touch display with machine control
Control consoles with a large touch screen provide full control over the cutting process of the laser machine. They can be designed to be either fixed to the machine or free-standing. Additional monitors at the safety cabin allow permanent monitoring of the cutting process in the laser cutting machine with the help of camera systems as well as the simultaneous programming of further cutting jobs.
Cutting table
An automatic alternating cutting table ensures smooth and time-saving loading and unloading into and out of the cutting zone of the laser cutting system. While already cut parts are transported from a shuttle table to the unloading position, a table already loaded with new material sheets moves into the cabin of the laser machine for the next cutting task.
Filter system
The dusts, gases and particles occurring during laser cutting are collected either by an extraction system directly at the cutting head or at the cutting table and the air is cleaned in a filter system.
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Advantages of laser cutting machines
- High flexibility, as a wide range of materials can be processed
- Small contours and precise cutting edges at high cutting speed
- High efficiency and high material utilization
- Short processing times
Technically, the difference between a solid-state laser and a CO2 laser lies in the properties of the optical laser medium used. While the CO2 laser is a gas laser (gas mixture of He, N2 and CO2), a fiber laser is a solid-state laser whose laser medium is a doped glass fiber. Although the CO2 laser has proven itself in many industrial cutting tasks, it is rarely used in new cutting machines, because the fiber laser can score with a variety of positive characteristics. These include:
- High economic efficiency
- Low operating costs and less maintenance
- Cutting of non-ferrous metals possible
- Better energy efficiency compared to the CO2 laser
- Compact and space-saving design
- Consistent beam properties at any point within the cutting zone
Laser cutting system in action
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Powerful and affordable: this is the MasterLINE laser series. Different processing formats (1,500 x 3,000 up to 2,500 x 12,000 mm) are available for the 2D laser, which can be equipped with a laser source of up to 60 kW power.
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The series uses laser cutting heads from the EX-Trabeam series. Among other things, these score points with low-drift control for the best cutting results and the "Smart Protection" seal monitoring system to protect the optical components.
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Simple, fast and efficient. This is how material handling works with the MasterLINE series. The laser performers are equipped with an automatic shuttle table system as standard. Cut parts move out, new sheets move in and the next cutting job can be started.
Which materials can be processed with a laser cutting machine?
A laser machine can be used to cut many types of metal. With fiber lasers it is – in contrast to the CO2 laser – also possible to process reflecting metals with a high thermal conductivity. Materials with a material thickness of up to 25 mm (mild steel) can be cut.
Laser cutting
Multifunctionality & automation
Laser cutting machines can also be expanded with a wide range of options and automation solutions, enabling an additional increase in the efficiency of production processes. Options such as a pipe and profile cutting device or units for marking save production time, distances to further processing stations and protect the health of employees.
Strengths of ACCURL's laser cutting systems
Laser cutting systems from ACCURL impress above all with their flexibility and their high cutting speeds with maximum precision. In one work step, sheets or pipes can be cut, bevel cuts made and provided with markings. Another advantage is the space-saving, compact design of the laser cutting system.
ACCURL implements high-quality, efficient laser beam sources from renowned manufacturers such as IPG Photonics. Depending on the series, laser sources with a laser power of up to 60 kW are available as standard.
For easier operation and maintenance of the laser cutting system (besides the integration of the latest designs of cutting heads with automatic focus positioning and focus adjustment), additional standard functions have been integrated to increase the performance of the laser cutting machine: automatic sheet edge and sheet position detection via a capacitive sensor in the cutting head as well as automatic nozzle calibration and nozzle cleaning. In addition, a real-time camera is integrated into the nozzle calibration station for visual control of the laser nozzle condition.
The standard version of the laser cutting machines includes a shuttle table for fast and safe loading and unloading of flat materials; the laser cutting machines can optionally be extended with a smart and fully automated material handling system for sheets, pipes and profiles.
The laser cutting machines are suitable for cutting tasks that require high precision and high cutting speeds. At the same time, companies benefit from the low maintenance and operating costs thanks to the robust construction and durable machine components.
CNC laser in various industries
Thanks to their wide and flexible range of applications, laser cutting machines can be found in numerous industries that are generally dedicated to metalworking and cutting technology. However, CNC lasers are mainly used in industries where high precision, high efficiency and flexibility in material processing are important and where thinner material thicknesses are processed.
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- Automotive industry: material processing in the high-tech segment as well as in mass production, prototype construction, airbag and composite parts cutting
- Precision engineering: manufacturing of small parts in the watch and jewellery industry
- Semiconductor industry: cutting and separating lead frames, cutting through copper wires, cutting SD cards
FAQ: We answer your questions about laser cutting systems
When do you use laser cutting machines?
With laser cutting machines, a wide range of materials can be cut with high precision with minimal time investment. The cut edges are very clean and therefore almost free of reworking, the heat-affected zone is very narrow and therefore the structural change is very small. The technique is extremely flexible; there are hardly any limits to the geometries that can be cut. The technology shows its greatest strengths in sheet thicknesses of less than 10 mm, although the development of ever more powerful laser sources also enables economical cuts in increasing thicknesses.
CNC laser cutting systems are used in numerous industries because of their diverse and flexible applications. Especially when high precision, high speeds, economic efficiency as well as flexibility in material processing are important and the processing of predominantly thinner material thicknesses is carried out. This is the case in the automotive industry for the construction of prototypes or mass production, as well as in plant construction, facade construction, shipbuilding and numerous other industries in the field of metal processing.
When is it worth buying a new laser cutting machine?
The purchase of a laser cutting machine is particularly worthwhile if you either have to cut materials in thin material thickness range with the highest precision and the greatest possible processing speed, or you want to process a wide range of materials in the to medium sheet thickness range with only one technology and high precision. Depending on the required accuracies and the tolerances to be maintained, as well as the required cutting speed, laser technology is without alternative. However, the investment costs associated with the purchase are usually higher than those associated with other technologies. As a rule, the higher the utilisation, the quicker the purchase pays off.
What are the advantages of laser cutting machines from the manufacturer ACCURL?
ACCURL laser cutting systems are characterised by precision, flexibility and automation. In one work step (with appropriate equipment and system configuration) sheets or pipes can be cut, bevel cuts can be made and markings can be added. The laser cutting systems have a modular design and can thus also cover extraordinary processing sizes - in addition, top components and several automation systems (including automatic sheet edge detection, nozzle calibration and cleaning) enable permanently precise and process-reliable operation. Furthermore, laser cutting machines from ACCURL can be expanded with a variety of automation systems for even more efficient production: from the automatic shuttle table to the smart material handling system with storage solution, sorting function and more.
Which maintenance work do I have to take into account for laser cutting machines?
Regular maintenance of a laser cutting system is important in order to maintain the high functional reliability and precision in the long term. ACCURL offers fibre laser systems that have a much lower maintenance requirement than CO2 laser systems, as the fibre lasers used completely eliminate the otherwise maintenance and cost-intensive effort of a CO2 laser source. In addition, the robust design and the durable machine components of the laser cutting system offer excellent conditions for long-term high-quality production.
Why do professional laser cutting machines reduce operating costs in the company?
A decisive advantage of the fibre laser machine is the saving of operating costs. Due to high material utilisation and maximum precision in the cutting process, less rework is necessary. The high efficiency of the laser technology used and the short processing times reduce the unit costs, which means that a high level of profitability can be achieved. In addition, the multitude of automation solutions frees up employees for other productive tasks.
When do I decide which ACCURL laser cutting machine to use?
- The MasterLINE is a process-reliable, powerful and cost-effective system for high-quality 2D laser cutting
- The SMART Cube combines efficiency with a minimal footprint and is the ideal solution for compact laser cutting
- The TubeLINE BK is a high-precision and fast solution for 2D and 3D processing of pipes, profiles and beams
- The TubeLINE D was developed for the reliable fast 2D and 3D processing of particularly large pipes, profiles and beams
Is there an entry-level machine?
The compact SMART Cube laser cutting system stands for precise 2D laser cutting on the smallest footprint and is perfectly suited for cutting small to medium quantities. It is available in three different working areas and with laser sources from 1 to 12 kW as well as with a manually extendable cutting table. More efficiency and higher production speed is offered by the low-cost 2D laser cutting system MasterLINE. Due to the automatic shuttle table integrated as standard and other possible processing areas, it is more powerful and generates more output in less time. The system can be equipped with laser powers of up to 60 kW.